On the move at Alphacasting!
February 2011
Partnership in the Military Sector
Alphacasting has reached a partnership agreement to develop new light alloys for the military sector. This agreement will extend over a 5-year period. All our teams and state-of-the-art technology in our manufacturing plant will contribute to the creation of casting processes and prototype production.
February 9th, 2011
Increased Production Capacity
Alphacasting is proud to announce that a piece measuring over 1.5 meters was produced in its manufacturing plant. This is evidence that our production capacity is continuously increasing. The first casting of a piece of such large dimensions was made using aluminum.
January 25th, 2011
Innovation and Partnership
Partnership agreement with Johnson & Johnson for the development of pieces and components for the medical sector.
January 10th, 2011
New Contract
Alphacasting was selected to manufactured titanium pieces using a process called investment casting and automated wax injection. These pieces and components will be used in the medical sector. This major contract is the result of persistent efforts and sustained R & D investments by Alphacasting.
December 16th, 2010
New Contract
Production of valves of various shapes, sizes and metals.
Alphacasting is awarded an important contract in the field of multi-sized valves. This contract extends over several years. It involves the production of valves composed of various exotic alloys, as well as conventional steel.
May 24, 2009
Alphacasting obtains AS 9000 certification
It is with utmost pleasure and great pride that Alphacasting obtained AS 9000 certification. This objective was met thanks to the tremendous effort shown by all of our employees and through the commitment of our management team to always lead our company forward in the development of its expertise. With this certification, Alphacasting will be increasingly active in the aerospace sector.
Alphacasting selected to produce 35 pieces for the medical sector
These latest implant production orders by clients in the medical sector will allow Alphacasting to grow even more in this domain. These projects will be carried out through the particular use of specific metals, such as chrome, cobalt and titanium. Our VIM and VIM ovens and our counter gravity casting unit will be used.
Alphacasting enters final implementation phase of its new mould room
Over the next two months, Alphacasting will launch production in its new mould room. This new unit will allow the company to increase its aluminium production capacity, while boosting the size of its pieces (we now will be able to mould up to 40-inch cubes).
April 24, 2009
Acquisition of live x-ray equipment
Alphacasting acquired an industrial x-ray unit that will help to generate major savings, as well as increase productivity in our Non Destructive Testing (NDT) department. By using x-ray technology, we will be able to validate the integrity of our components and pieces in our factory, while improving our production performance.
Acquisition of new production equipment
Thanks to a deal reached with a competitor, Alphacasting acquired state of the art production equipment. They include:
Two pre-heating ovens
A large-capacity de-waxing unit
A thermal vacuum oven
An entirely robotised, climate-controlled mould room
3 CNCs
1 50-ton injection machine
1 35-ton injection machine
1 20-ton injection machine
1 vacuum soldering unit
3 assisted-pressurised units
This investment, worthing more than $900,000 will allow Alphacasting to consolidate its production and add three distinct production lines:
• Steel (including stainless steel)
• Aluminum
• Exotic metals and titanium
March 14, 2009
Alphacasting serves customers that have constant evolving needs.
Bombardier's new-generation liner will be built in plants on
three continents
By FRANCOIS SHALOM, The Gazette.
View link or Download PDF
October 2008
Acquisition of equipment from the Ruger-Seacast foundry in Arizona
This represents an investment worth about $600,000
Alphacasting has acquired the core of Ruger-Seacrest foundry’s equipment. This
will help Alphacasting to continue its expansions plans, which were rendered
possible thanks to the addition of two new properties adjacent to its existing
Montreal factory. These latest developments will improve Alphacasting’s delivery
deadlines, thus helping the company to increase its production capacity by
producing pieces as large as 40 square cubes.
The equipment acquired by Alphacasting includes:
2 pre-heating ovens
1 MPI 20-tonne injection machine
1 100-tonne injection machine
3 grinders, including 1 automated grinder
3 jet-washing machines
2 heating ovens
1 carbon analyzer
Major military and aerospace contracts signed
Alphacasting is proud to announce the signing of two major three-year contracts
in the military and aerospace sectors.
Important research project into vacuum alloy system
Alphacasting is embarking on an important research project with two partners
from the medical and military sectors. The goal of this project is to introduce two
new vacuum alloys. This research and development project will allow
Alphacasting to better position itself in the field of exotic metals, with deeper
knowledge in the combination of titanium alloys.
Through this project, Alphacasting will introduce significant modifications to its
VIM oven in order to integrate cold crucible pouring capabilities. This modification
will allow Alphcasting to adapt its oven and to use the cold crucible as often as
the conventional crucible.
The VIM cold crucibles weigh 100, 200 and 350 pounds.
Conventional crucibles weigh 100, 200, 300 and 400 pounds.
Alphacasting will invest more than $1 million over the next three years, or 30 per
cent of the budget required, to complete these studies.
New services at Alphacasting
Alphacasting now offers complete services in the conception of all 3D designs,
thanks to its acquisition of a UNIGRAFICS platform. Alphacasting’s team of
engineers now includes a specialist in the area of 3D modelling. This means that Alphacasting’s creative department can better assist clients in the search for
innovative solutions, but, more importantly, in solutions that are ultra-performing
and bring results.
Alphacasting offers full support in the development and assistance for all new
projects and the production of prototypes.
A second address for Alphacasting
Alphacasting has begun its transition phase as it prepares to move its tooling
division to 393 St. Croix Street. This expansion will allow Alphacasting to relocate
its tooling department and to make the eventual expansion run more smoothly.
In Memoriam Jean Rodriguez
It is with great sadness that we have learned of the passing of Mr.
Jean Rodriguez. As production supervisor in our factories, we often
got a firsthand look at how he carried out his work with competency
and passion, especially in the area of human resources. Jean had a
strong ability to inspire team spirit and a sense of initiative, as
he wholeheartedly involved himself in advancing the progression of
lost wax investment casting. Despite some differences of opinion and
vision, which invariably occur in all companies, we always
appreciated the work that Jean carried out for Alphacasting.
On behalf of the entire Alphacasting team and all those who worked in
our factories with Jean, we extend our deepest condolences to the
Rodriguez family.
Jean, you will forever be remembered. Rest in peace, good friend.
Frederik Centazzo
Alphacasting’s growth is spurred by its proven production capacity and quality
May 22, 2008
Alphacasting completed another expansion phase, adding 19,000 square feet to its Montreal factory. This addition will allow Alphacasting to add a new, totally automated sheelroom production line that will improve the size and volume of the pieces being produced.
The tooling and machinery departments will be moved to this new section of the factory, which now represents a total floor space of 70,000 square feet.
May 21, 2008
Alphacasting renewed a $900,000, six-month contract in the same sector with a military equipment maker.
May 19, 2008
Alphacasting obtained a two-year military sector contract to produce chassis casting and components as part of a strategic partnership with Thales, a major supplier in the field.
May 2, 2008
Alphacasting is pleased to announce the introduction of three new injection machines, which have greatly improved our production volume.
Our hard work has paid off. We are reaping the fruits of sustained growth by developing technological innovation with our clients. These efforts have been maintained by Alphacasting as the company moves in one direction, with a philosophy that has been adopted by all levels of the company. As a result, Alphacasting accomplished the following:
• NADCAP audit, NDT quality, obtained May 12, 2008
• ISO 9001-2000 certification renewal, May 16, 2008.
March 10, 2008
Production capacity increases by 50%
Alphacasting has acquired equipment from Auburn Investment Casting.
This acquisition includes:
• 2 automated moulding lines, with 3 robots.With this equipment, Alphacasting increases its production capacity by more than 50 per cent, as well as increasing the size of the pieces it produces.
• 8 60-inch-wide slurry tanks.
• 3 injection machines.
This acquisition represents an investment of more than $750,000.
Alphacasting has obtained its Partners in Protection (PIP) certification by the Canada Border Services Agency (CBSA).
At Alphacasting, our quest to keep Canadian society safe is a daily one -- not only as we supply our clients with the products and components they need, but also through our thorough involvement with them in the development of new tools that will allow for a concrete evolution of these products. And in the end, this means a safer Canada.
Certificate : PDF
Thin-wall Titanium Castings Provide High Strength, Corrosion Resistance.
Design 2 Part Magazine - October 2007 : PDF
A fantastic autumn for Alphacasting
December 2007
Alphacasting is currently in the final phase of obtaining the NADCAP
certification for its welding division. Alphacasting is also seeking
certification for its thermal applications.
Alphacasting has entered the final phase to obtain its AS9000 certification.
November 26, 2007
Alphacasting creates a night shift to meet the increasing needs of
its clients.
November 15, 2007
Alphacasting renews a contract for a 10th consecutive year as part of
a military deal. The $1.2 million contract is for the production of
parts.
Alphacasting is pleased to be an authorized supplier for Parker Aerospace. This designation opens the door to Alphacasting’s full slate of services for the entire Parker family.
October 30, 2007
Alphacasting obtains an important contract of more than $4 million
over three years with Bombardier Recreational Products to produce
parts for Bombardier’s line of products.
October 15, 2007
Alphacasting signs a multimillion-dollar deal as part of a five-year
program to manufacture components for an eolian maker.
A sincere thank-you to Jesus Villanueva
We wish to warmly thank Mr. Jesus Villanueva for his years of valuable contribution in making Alphacasting what it is today. Since the company first opened its doors back in 1991, Mr Villanueva has continuously distinguished himself on many occasions while carrying out his duties. It has been a great privilege to work alongside Mr. Villanueva and to learn from his experience.
On behalf of Alphacasting’s entire production team, I hereby salute our good friend and wish him the best as he embarks on a well-deserved retirement.
Frederik Centazzo
Alphacasting among the most influential companies in Quebec
Alphacasting is proud to be ranked among the top 300 SME in Quebec. The honour of being part of this exclusive group comes in the wake of the Alphacasting’s stunning growth record since its inception in 1991.
Alphacasting’s clients, suppliers and partners continue to contribute to the company’s dynamism, which is all part of everyday life at Alphacasting.
Les Affaires magazine, June 2007: Click here (PDF)
A team that is leaving its mark on the international scene
With continued investments in its research and development initiatives, Alphacasting has recorded a consistent level of quality of work and, as a result, has distinguished itself as being one of the top companies on the international scene.
Alphacasting continues to create jobs and is consistently active in international markets. This means Alphacasting successfully meets ongoing challenges brought on by the evolving business needs of its clients, who must be able to meet the rigorous demands of a competitive world market.
Al13, aluminium magazine, June 2007: Click here (PDF)
Alphacasting's expertise contributes to Twin Otter project
La Presse, Monday, April 23, 2007: (PDF)
Innovation & growth
Alphacasting has obtained a major contract to produce zirconium valves. Zirconium is a new alloy, and this contract is a first for our company, as it reaffirms Alphacasting as a leader in the industry. The valves will be produced with our VIM and VAR ovens, and for Alphacasting, this opens the door to a new niche in the market.
Second X-ray room ready for launchWe are pleased to announce that we have received the green light and all the necessary approbation to launch the production of our second X-ray room. This acquisition will greatly improve our production capacity and will help to reduce delays in delivery.
Inconel 718Alphacasting has obtained a large contract to produce Inconel 718. This contract once again highlights the tight collaboration that we have with our clients and partners in key projects that underline technological advancement and the development of this market. We will be using our VIM airtight oven to produce the Inconel 718.
Death of Ted Szabo - Alphacasting loses a first-rate partner and friend
It is with profound shock and sadness that we have learned of the death of Ted Szabo, a loyal friend and partner. Mr. Szabo had the distinction of being Alphacasting’s first client. Ever since this initial contact, Ted Szabo became a friend, and this friendship was continuously fostered by his trademark laughter and appreciation of life that he communicated so easily.
His sudden departure hits us particularly hard at Alphacasting, as Ted stood by our side throughout our long and wonderful adventure. This great builder revolutionized the market for the 1911 model pistols by introducing advanced technologies and stunning creations. He led his company with vision and foresight, which brought him to the summit of his industry.
Alphacasting’s employees and management offer their most sincere condolences to Ted’s wife, Euphrossyni, his parents, Bill and Helen, and his son, Nicolas.
Ted, we shall never forget you. Nicolas, we stand by you at this difficult time.
For more information:http://www.paraord.com/pages/information_ted.html
Over $500,000 invested in new equipment - March 2007
Alphacasting has made a major investment towards new equipment in order to boost its production capacity. These newest acquisitions will help our team to reduce delivery delays and to continue to meet even the most stringent and complex requests. More and more companies are turning to Alphacasting for their casting production needs. Our sustained growth over the past trimesters has proven that .
ISO 9001-2000 Re-Certification – January 30, 2007
In January 2007, Alphacasting obtained a complete ISO 9001-2000 re-certification. Now that this step has been reached, Alphacasting is working to obtain its AS-9000 certification in May 2007. The complete NADCAP certification is slated for September 2007.
New military-sector contract – January 29, 2007
Alphacasting has obtained a three-year, $1.8 million, military-sector contract to produce a detection-and-acquisition system for the U.S. Military.
MICHEL FLORIANT 1935-2007Alphacasting loses a loyal partner and friend
It is with profound sadness that we announce the sudden death of our good friend and loyal partner, Michel Floriant. As president and founder of the M.R. Ltd. tool and supply company, Mr. Floriant loyally stood by our side as we embarked on the amazing Alphacasting project, both as a partner and as a supplier of first-rate products.
Determination and a sense of entrepreneurship served Mr. Floriant well throughout his successful career, as he proved to be a role model for so many of us who knew him and worked with him.
Mr. Floriant was a great Canadian and Quebec entrepreneur, who passed on the torch of his successful company to his two sons, Bruno and Stéphane (www.somr.ca), who carry on their father's legacy. The Floriant family continues to play an integral part of Alphacasting's success.
The entire Alphacasting family, including employees and management, offer their deepest condolences to Michel Floriant's wife, children and grandchildren.
Michel: you will continue to live on in our hearts and memories. You will never be forgotten...
Certified Partner January 5, 2007
Alphacasting is proud to be C-TPAT certified partner and maintain is leading position to serve industries and fully endorse your company's mission and goals.
CERTIFICATION November 6, 2006
Alphacasting finalizes the first phase of its AS 9000 certification application.
Alphacasting applies for NADCAP certification, which is expected to be approved in March 2007.
INVESTMENTS November 3, 2006
Alphacasting invests $200,000 worth of improvements in the technology that has gone into its vacuum oven.
INNOVATION November 1, 2006
Alphacasting has been selected to produce various engine component prototypes for Boeing's Dreamliner.
These prototypes will be created with Alphacasting's rapid prototyping equipment, and we will use various alloys such as inconel, cobalt and titanium.
October 16, 2006
Alphacasting introduces a joint management system to facilitate the transfer of parts in its factory.
In a bid to help clients transfer parts of their existing programs more swiftly and efficiently, Alphacasting has established an innovative system that quickly approves specific samples. This program aims to reduce the response time and helps clients minimize the transition time. Furthermore, Alphacasting has increased its manpower for these programs in order to benefit its clients. Our production capacity has also been increased.
For additional information, please contact Alphacasting sales director Frederik Centazzo.
NEW CONTRACTS October 11, 2006
Classified as top secret
Alphacasting meets one of the strictest security requirements in the business and obtains a contract to produce weapons pieces with a major supplier for the British and U.S. armies.
October 2, 2006
Alphacasting becomes one of Bombardier Aeronautics' main suppliers for its Q400 and Global programs. More than 150 different parts are transferred to Alphacasting in order to meet Bombardier's high demands.
September 14, 2006
Alphacasting obtains a three-year contract with the U.S. Army to supply night vision systems.
Alphacasting C-TPAT certification is in process.
Customs Trade Partnership Against Terrorism www.cbp.gov
Certification scheduled for fall 2006
I want to be informed of the Alphacasting C-TPAT certification.
Journal Les Affaires :
20 mai 2004
Alphacasting, une fonderie pas comme les autres.
Acquisition
:
Invests of $1,5M
Alphacasting invests
$1.5 M to double its production surface and acquire major
equipment, including the biggest spectrometer in Canada
and a vacuum casting furnace.
Acquisition :
Equipment New / Furnace for titanium vacuum casting.
Alphacasting finalizes a $2 M investment with the acquisition of a second furnace for titanium vacuum casting.
Nomination
:
Winner of the INNOVATION Award / Process 2003
The
challenge rested in the ability to develop a casting process
with titanium and to refine the technology afterwards in
order to manufacture complex parts.
Nomination
:
Winner of two Technology 2003 awards from the ADRIQ
Alphacasting has developed a lost wax casting
process to manufacture thin-walled titanium parts with high
structural integrity.
Certification
:
ISO
9001-2000
Certification
:
Global Certification Network
Date
: 01-10-2002
Alphacasting makes its first titanium casting as part of
its research project.
Date
: 18-09-2002
Alphacasting acquires the second most powerful spectrometer
in Canada
Date
: 20-08-2002
Alphacasting is chosen by BAE systems, Loockheed Martin
& Raytheons to be amongst the tenderers for the JFS
program.
Date
: 18-05-2002
Alphacasting acquires its first vacuum oven for the vacuum
casting of different exotic materials.